Skip to main content

What is mechanical working of metals ?

Subsequent to casting, further shaping operations are frequently desirable either to produce a new shape or to improve the properties of the metal. Shaping in the solid state may be divided into "non-cutting shaping" or "non-chipping shaping" such as forging, rolling, pressing, etc., and "cutting shaping" or "chipping shape giving" including the machining operations of  various machine tools. Non-cutting shaping are referred to as mechanical working processes. 

Mechanical working of metal is simply a plastic deformation performed to change dimensions, properties and /or surface condition by means of mechanical pressure. Mechanical working may be either hot working or cold working depending on temperature, and strain rate such that recovery processes take place simultaneously with the deformation.

Plastic deformation above recrystallization temperature, but below the melting or burning point, is hot work. Some metals, such as lead and tin, have a low re-crystalline range and can be hot-worked at room temperature, but most commercial metals require some heating.

Plastic deformation below the recrystallisation temperature is cold work. Although normal room temperatures are ordinarily used for cold working of steel, temperatures up to the recrystallisation range are sometimes used. In cold working , recovery processes are not effective. It is , therefore, important to realize that the distinction between hot working and cold working does not depend upon any arbitrary temperature, but also on the recrystallisation temperature of deformation. 


Mechanical Working of Metal



Comments

Popular posts from this blog

SIMPLE CARBURETOR - CONSTRUCTION AND WORKING

CONSTRUCTION OF SIMPLE CARBURETOR :  The main Components of Simple Carburetor are : Float Chamber, float, nozzle, venturi, throttle valve, inlet valve, and metering jet . In the float chamber, a constant level of petrol is maintained by the float and a needle valve.  The float chamber is ventilated to atmosphere.  This is used to maintain atmospheric pressure inside the chamber. The float which is normally a metallic hollow cylinder rises and closes the inlet valve as the fuel level in the float chamber increases to certain level. The mixing chamber contains venturi, nozzle and throttle valve. The venturi tube is fitted with the inlet  manifold. This tube has a narrow opening called venturi. A nozzle is provided just below the centre of this venturi. The nozzle keeps the same level of petrol as that of the level in the float chamber. The mixing chamber has two butterfly valves.  One is to allow air into the mixing chamber known as choke valve. The other is to al...

MELTING FURNACES FOR FERROUS METALS : CUPOLA AND ITS WORKING

Various types of melting furnaces are used in different foundry shops, depending upon the quantity of metal to be melted at a time, and the nature of work that is carried out in the shop.  The primary objective in cupola is to produce iron of desired composition, temperature and properties at the required rate in the most economical manner. Besides, this furnace has many distinct advantages over the other types, e.g., simplicity of operation, continuity of production, and increased output coupled with a high degree of efficiency.  Description Of a Cupola : The Cupola Furnace consists of a vertical, cylindrical steel sheet, 6 to 12 mm thick, and lined inside with acid refractory bricks or acid tamping clay. The refractory bricks or the tamping clay used consist of  silicon oxide acid (SiO2) and alumina (Al2O3). The lining is generally thicker in the lower where the temperatures encountered are higher than in the upper region. The shell is mounted either on a brick work fo...

ELECTRICAL COMPARATORS AND ITS WORKING

Electrical Comparators are used as a means of  detecting and amplifying small movements of a work contacting elements. An electrical comparator consists essentially of  a pick-up head or transducer for converting a displacement into a corresponding change in current and a meter or recorder connected in the circuit to indicate the electrical change, calibrated to show in terms of displacement. Generally, an amplifier is needed to provide the requisite sensitivity and to match the characteristics of different parts of  the circuit. Electrical comparators can be classified according to the electrical principle used in the pick-up head. Most of the comparators use either a differential transformer, an inductance bridge, a strain gauge or a capacitor as a means of detecting movement of the gauging element. There are different types of  electrical comparators. One kind called an electrolimit gauge is used to check or measure the outside diameter of a  roll. The objec...